Encore® HD - Manual Powder Coating System
Advanced features for demanding powder coaters. Close-loop air volume control for highly repeatable, superior coating results. 20 application-specific programs containing all electrostatic and pneumatic parameters.
Efficiency and Productivity
Encore HD spray systems excel in productivity and have superior ability to coat the most challenging products. Advanced electrostatic controls are enhanced by the ability to independently control the powder output and the spray velocity. HDLV pump technology produces soft spray patterns crucial for overcoming Faraday Cage and coating complex product shapes.
With no wear parts inside the Encore HD pumps, the systems delver process control for as long as 3000 operating hours. Fully self-purging, capable of color change in less than 30 seconds without disassembly, reporting also powder savings in excess of 15% compared to ejector pump systems.
Faster color change – Greater productivity
Advanced electrostatics with the precise control gun current at levels below 5 μA deliver superior application performance even with challenging metallic powders. Color changeable in less than a minute without disassembly, the system also features a convenient purge function which can be used any time during operation to ensure the highest finish quality.
Vibratory Box Feeders (VBF) Mobile System
The mobile system with a vibratory box feed minimizes the color change time delivering maximum operating flexibility with minimum downtime. Fully automatic purge cleaning of all internal components in less than 30 seconds.
Fluidized Hopper Mobile System
Stable powder output and the greatest production capacity when working from a fluidized hopper. Adjust powder output for longer single-color production runs. Convenient pull-through pick-up tube design.
Encore HD Control Unit
The control unit provides a wide range of pre-installed programs. Independent powder/air control and the charging system parameters can be defined for every application. Our robust and easy-to-use powder spray gun and gun control unit offers proven performance, exceptional versatility and high transfer efficiency in everyday powder coating applications.
For maximum savings
The soft powder cloud delivers unmatched deposition rate and recess coverage even at high output. Long-lasting internal spray system and pump components minimize maintenance downtime and operating costs.
It is the lightest and best-balanced gun available today, with an ergonomic design that makes powder coating simple. Proven performance – helps painters achieve the most efficient, consistent part coverage and highest finish quality, ideal for coating deep cavities, recoating and spraying metallic powders.
- Highest application efficiency with soft spray.
- Unmatched productivity with stable powder output of up to 450 g/min*.
- Superior coverage of recessed areas through optimized spray velocities; enables you to adjust powder output as a function of total flow, without affecting spray velocity.
- Up to 4,000 hours of maintenance-free pump operation for minimum operating cost and maintenance downtime.
- Automatic purge and high-quality color change in seconds.
- With a low internal component count, easy access design and simple maintenance, the spray gun is completely field-serviceable.
Manual Powder Coating made easy
As a powder coater you know about the challenges when your products have complex shapes like motorbike frames, powder coating rims or difficult to reach product areas. The gun’s handle design makes access to the powder path, trigger switch and cable easier and the quick-disconnect delivery hose also speeds cleaning and color change.
Encore HD manual spray systems use Nordson HDLV® dense phase technology and make manual coating easy, including coating deep cavities. Perfectly balanced at 530 g they are also light and comfortable for an operator’s hand.
- Light-weight and perfectly balanced powder coating gun.
- On-Gun controls with the patented secondary trigger and display for easy program or powder output change without the need to look away from the product.
- High application efficiency and easy recess coverage.
- The powder coating rate of more than twice the conventional systems.
- Excellent performance with metallic and specialty powders.
- Advanced electrostatic control with the current limit setting below 5 μA and special coating programs.
When it comes to DIY powder coating, the Encore HD spray systems also provide an ideal solution for home powder coating and everyday powder coating applications for enthusiasts and entrepreneurs. With its exceptional productivity and superior ability to powder coat even the most challenging products, powder coating at home has never been easier or more efficient. Make sure to check out our Encore LT manual spray systems and Encore XT manual powder coating systems to find your best powder coating system for your needs.
No need to turn away from the products on the line and to use the system controller. The patented and convenient secondary trigger enables easy adjustments without using another hand, maximizing coating control. The patented On-Gun control and display, allows the operator to quickly adjust repeatable powder output or change the coating program.
Whether you are looking to add a design element to your outdoor living space, or simply want to protect your metal objects from the elements, an Encore HD coating system is the perfect choice. With its easy-to-use setup, reliable performance, and long-lasting finish, you can be sure that your project will come out looking great every time.
HDLV Dense-Phase Technology
Nordson Encore HD spray systems with Encore® HD pumps independently control powder and air volumes to deliver a soft spray pattern that provides unmatched application efficiency. The exceptional durability of the system and stability of powder output result in reliable, consistent coating uniformity over time with no need for periodic settings adjustments and maintenance.
Unique to Nordson, dense phase technology offers patented HDLV® (High Density, Low Velocity) Encore HD pumps, which deliver a high concentration of powder to the spray gun with only a fraction of the air required by conventional, ejector-pump systems. This spray pattern air is added separately, straight to the spray gun. The separation of powder and air allows powder coaters to fine-tune the powder output for the required production rate and customize spray velocity and pattern size for the best application results.
The soft, gentle powder application of the Encore HD systems is also highly beneficial for the effective coating of difficult product shapes and recesses. By eliminating undesirable air turbulence in the coating deposition area allows operators to spend less time on challenging areas and increase overall productivity.
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Encore® HD Manual Systems